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You have a lot going on every single workday, many things requiring your attention.

But you shouldn’t have to worry about the efficiency and productivity of your powder coating shop.

Gema automated powder coating systems offer you greater efficiencies while producing consistent high-quality results. We provide the very best in powder delivery, application technology, and connectivity for smarter factory automation. With Gema, you get maximum performance and repeatable process control whether you are on the shop floor or away from it.

MagicControl 4.0

Managing your overall powder coating process is now easier than ever with the MagicControl 4.0 Data Management System.

We have put synchronized monitoring and complete control of your entire automated process at your fingertips. Our MagicControl 4.0 is the most powerful and user-friendly platform in the coating industry for complete Smart Factory Automation.

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Line Management

Perfect partner for production
The Line Management option displays coating system information on the MagicControl 4.0, providing a deeper insight into the utilization and efficiency of the line. This data can be used to recognize potential production improvements and determine opportunities for process optimization, increasing line availability and ultimately productivity.

Energy Management

Manage and save energy easily​

The MagicControl 4.0 offers optional energy management capabilities.  By monitoring the energy and compressed air consumption, the user can analyze information to optimize day-to-day operational activities and save energy. Stable environmental conditions are important for maintaining constant application quality and performance, by incorporating the optional thermohygrometer, measurement of the temperature and humidity during production can be recorded. This comprehensive collection of energy data is continuously recorded in the MagicControl 4.0 and can be viewed as tables or diagrams displayed on the screen.

Batch Management

Powder consumption always under control
The Batch Management feature of the MagicControl 4.0 stores usage data of consumed powder for each recorded production batch. This historical data is easily viewed on screen in tabular form. An optional scale and barcode reader can be added offering easier, quicker, and more reliable data entry.

Sequence Programming

Complex components simply coated
The MagicControl 4.0 sequence programming enables movement of individual axes or entire machines. On-screen programming is conducted effortlessly for a variety of complex coating situations, such as X/Y-, synchronous, infeed or rotational axes. Accurate and reproducible coating results are easily achieved for a variety of complex geometries, including parts with cavities.

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